Maintenance Strategy Development
In this 2-3 day course, discover how to analyze failure data by going further than just MTBF. Linking the Weibull distribution to the logical Reliability Centered Maintenance (RCM) approach, this class will provide a justified outcome to maintenance strategies that can be implemented through to preventative maintenance documentation. By utilizing software to logically follow the step-by-step pathway to optimized maintenance strategy development, the course will drive excellent asset performance at low cost and risk.
Benefits - Enables engineers to develop justified, optimized maintenance strategies following an RCM approach. (RCM201)
Reliability engineers, project engineers, maintenance analysts, maintenance supervisors, design engineers, plant performance engineers, RCM team members
- Develop logical, justified maintenance strategies following the Reliability-Centered Maintenance (RCM) approach.
- Leverage powerful reliability software to optimize your plans in a simulated environment leading to effective plan implementation.
- Analyze and utilize failure data to drive improvement.
- Deliver successful outcomes and meet business objectives through quantifying and calculating business benefits and risk reduction.
- Analysing failure data. Utilizing MTBF & MTTR and explaining the flaws.
- Introducing the Weibull distribution and its benefits for Reliability data analysis. The importance of analysis at a failure mode level and applying the corresponding Weibull shape.
- Practical exercises analysing failure and suspensions data with Weibull. How to analyse with limited failure data. How to be more efficient with failure analysis.
- Introducing the RCM methodology approach for maintenance optimization.
- How to justify maintenance by linking through Business Goals & Asset Strategies.
- Identifying system boundaries, functional analysis & failure mode definitions.
- Applying failure consequences for cost & risk, and failure frequencies. Analysing the Run-To-Failure strategy.
- Inspections, predictive maintenance & preventative choices. Understanding P-F intervals.
- Learning by doing exercises; understanding the complexities of calculating maintenance justification without computers.
- Building an RCM model from scratch. Performing task optimization as a group, identifying the optimal strategy & intervals, and justifying the reasons.
- Grouping of tasks to create maintenance plans.
- Preparing for implementation; load sheet into CMMS creation and preventative maintenance instruction documents.
- Further learning by doing exercises, add complexity. Building an RCM model from scratch. Performing task optimization as a group, identifying the optimal strategy & intervals, and justifying the reasons. Showing the comparison of cost & risk.
- Importing failure data, creating Weibull sets, linking to the RCM model.
- English
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